Plant Floor
OEE & Production
Overall Equipment EffectivenessOEE
World-class benchmark 85%
—OEE
Availability —
Performance —
Quality —
Production OutputProduction
Units produced vs plan
— units
—
Scrap RateProduction
Rejected / total produced
— %
—
Smart NarrativeAI generated
—
Throughput by lineProduction
Units / hour
Output vs Plan — trendTime intelligence
Actual, plan and prior year
Output variance vs planZebra BI
Actual − Plan, by line
Above planBelow plan
Commercial
Sales & Marketing
Demand vs forecastSales & Marketing
Order intake against demand plan
Order intakeSales & Marketing
Confirmed orders, period
— units
—
Forecast accuracy —
Figures are illustrative synthetic data for demonstration. OEE = Availability × Performance × Quality.
Reliability
Plant Maintenance
MTBFMaintenance
Mean time between failures
— hrs
—
MTTRMaintenance
Mean time to repair
— hrs
—
Unplanned downtimeMaintenance
Lost production hours
— hrs
—
PM complianceMaintenance
Planned work completed on time
— %
—
Predictive AlertsAI forecast
Failure-risk and threshold breaches, next 7 days
Downtime: unplanned vs plannedTime intelligence
Hours by month, with prior year
Smart NarrativeAI generated
—
Downtime variance vs targetZebra BI
Actual − target hours, by line (lower is better)
Below targetOver target
Stock
Inventory & Warehouse
Stock coverInventory
Days of demand on hand
— days
—
DIOInventory
Days inventory outstanding
— days
—
StockoutsInventory
SKUs below safety stock
— SKUs
—
Stock cover vs spare-parts availabilityInventory
Critical spares drive maintenance response time
Predictive alerts are model-simulated on illustrative data. In production these run on Azure ML scored into Power BI.
Conformance
Quality & Compliance
First Pass YieldQuality
Right first time
— %
—
Defect PPMQuality
Defects per million
—
—
NCRs openQuality
Non-conformance reports
—
—
Audit readinessCompliance
ISO 9001 checklist complete
— %
—
Defect ParetoQuality
Defect counts by cause, cumulative %
Smart NarrativeAI generated
—
Finance
Financial FP&A
P&L — Actual vs BudgetZebra BI
USD '000, period to date
FavourableAdverse
Cost per unit — trendTime intelligence
USD / unit, actual vs prior year
Liquidity
Cashflow, Income & Balance Sheet
Operating cashflowCashflow
Net cash from operations
USD —k
—
EBITDA marginIncome
Earnings before ID&A
— %
—
Working capitalBalance sheet
Current assets − liabilities
USD —k
—
Cash bridge — opening to closingCashflow
Operating, investing and financing movements (USD '000)
Financials are illustrative. OEE quality losses feed scrap cost and EBITDA — the model keeps these tied.