Production intelligence for manufacturers who cannot afford blind spots
We connect your MES, ERP, SCADA, and quality systems into a single manufacturing analytics platform - delivering real-time OEE, predictive maintenance, and demand forecasting visibility your teams need to act now, not next week. The foundation for manufacturing digital transformation done in working sprints.
MES · ERP · SCADA
Systems we connect
Real-Time OEE
Live, not lagged
Trusted by operations teams at
The Problem
What slows manufacturing operations down
These are the operational challenges we hear most from plant managers, operations directors, and IT heads across manufacturing - regardless of industry or region.
Production data locked in silos
MES, ERP, SCADA, and quality systems all run independently. Your operations team is manually reconciling spreadsheets to answer questions that should be answered in seconds.
Reactive maintenance costing margin
Equipment failures are discovered when production stops, not before. Every unplanned downtime event carries a cost in lost output, emergency parts, and overtime - none of it was necessary.
OEE tracked in arrears, not in real time
Weekly or monthly OEE reports tell you what went wrong - not what is going wrong right now. By the time the data reaches the shift manager, the shift is over.
Quality data disconnected from production
NCRs, rework rates, and rejection data live in one system; production parameters live in another. Root cause analysis takes days instead of minutes.
How We Help
What a manufacturing engagement delivers
Every engagement follows our Foundation → Intelligence → Automation sequence. We never propose the top layers until the data foundation is solid.
Unified Production Data Platform
We connect MES, ERP (SAP, Oracle, NetSuite, Dynamics, Epicor, Sage), SCADA, LIMS, and quality systems into a governed Microsoft Fabric lakehouse. One version of production truth - accessible to operators, engineers, and leadership.
Real-Time OEE & Production Analytics
Live dashboards showing availability, performance, and quality by line, shift, and SKU. Drill from plant-level OEE into the specific equipment or product causing the loss - in seconds, not days.
Predictive Maintenance
ML models trained on your sensor data surface failure signals before equipment stops. Maintenance work orders are raised automatically - triggered by data conditions, not by a breakdown.
Quality & Compliance Automation
Link production parameters to quality outcomes. Automated quality alerts flag deviations as they occur. Compliance reports generate themselves - no manual assembly required.
Live Demo
What a unified manufacturing report actually looks like
Three report pages — real-time OEE and production, predictive maintenance, and quality and compliance — across the domains an operations leader runs: plant production, maintenance, inventory, FP&A and cash. Change the plant, line, shift or period and the variance visuals, smart narrative and predictive alerts recompute. Built on Microsoft Fabric, Power BI and Azure Data Factory.
Figures are illustrative sample data. Book a 30-minute diagnostic to see this run on your own MES, ERP and SCADA data — no slides, no pitch deck.
Your machines are talking. Your teams can't hear them.
Explore role-specific analytics - what Plant Managers, CFOs, Operations Directors, Sales Teams, and Finance Teams need from your production data. See exactly what MDI builds for each stakeholder, with real proof from Hollandia Dairy and Korpack.
Outcomes
What manufacturers typically achieve
These are ranges from real engagements - the specific outcome depends on your current baseline and where we focus first.
Up to 40%
Reduction in unplanned downtime
via predictive maintenance models
15–20%
OEE improvement
typically realised within 6–12 months
60%
Faster quality root cause analysis
when production and quality data are unified
Track Record
Manufacturing organisations we have worked with
Tetra Pak
Packaging / Manufacturing
Johnson & Johnson
Healthcare / Manufacturing
Hollandia Dairy
Dairy / FMCG
Industrial System Control
Manufacturing / Systems
BlastOne
Industrial Equipment
Korpack
Packaging
Client names shown with permission. Some engagements kept confidential on request.
Start with a free manufacturing diagnostic
30 minutes. We assess your current data landscape, identify where the biggest production intelligence gaps are, and tell you exactly what we would tackle first. No slides, no sales script.