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FlowSync · Plastics & Chemicals

Manufacturing ERP for Plastics & Chemicals

Batch processes turn on formulations, yield and scrap. FlowSync connects recipe BOMs, batch and drum tracking, parameter-based QC and material consumption to your books, so you control yield, regrind and cost — not just record them after the fact.

₹19,999 + GST / year

1 company · 1 plant · 5 users · cloud & AI included

The problem

What the plastics & chemicals floor deals with today

Formulations drift across files

Recipes and grades live in spreadsheets, disconnected from what was actually charged.

Scrap and regrind are unmeasured

By-product, scrap and regrind are estimated at month-end, not tracked per run.

Batch and drum tracking is manual

Lot-to-drum traceability sits on paper, so a quality query is a hunt.

Cost per batch is a guess

Material, energy and scrap never come together per batch.

What FlowSync gives you

Built around plastics & chemicals

Recipe / formulation BOM

Grades and formulations in the BOM, with actual consumption against expected so yield is measured.

Batch & drum tracking

Every batch and drum traced from production to dispatch — length, net weight and status.

Parameter-based QC

Batch inspection against parameters gates dispatch, with rejection tracked.

Material consumption

What was actually charged versus the recipe, so scrap and regrind become visible.

Production costing

Material, machine and scrap combined per batch for true cost.

FlowSync — bill of materials
FlowSync — machine oee

The numbers it moves

KPIs plastics & chemicals teams watch

YieldScrap / regrind rateBatch consistencyCost varianceMachine OEERejection rate

In practice

A plastics processor moves formulations into the BOM and tracks actual consumption per run, so regrind and scrap are measured not estimated; each batch and drum is traceable, and cost per batch comes together from material, machine and scrap.

Common questions

FlowSync for plastics & chemicals

Does FlowSync support recipe and formulation BOMs?

Yes. Grades and formulations sit in the BOM, and actual consumption is measured against expected so yield and scrap are visible.

Can it track batches and drums?

Yes. Every batch and drum is traced from production to dispatch, including length, net weight and status.

Does it give cost per batch?

Yes. Material, machine cost and scrap are combined per batch for a true cost, with variance against standard.

Get started

See FlowSync on your plastics & chemicals operation

Start a free trial with your own products, BOMs and orders, or take a 15-minute demo built around your process.